Vestal is providing design services for McCarthy’s new St. Louis Solutions Center in Maryland Heights, Missouri. The facility includes administrative office space, a maintenance equipment shop, warehouse space and areas for team training. The flexible facility is designed to support equipment management, logistics, workforce development and future expansion.
Approximately 400,000 SF heavy hot rolling mill for copper and brass. Managed design services for the shell, core, large process utilities, and extensive site civil improvements — coordinating structural engineering for heavy crane and process loading with classified electrical and large-bore piping systems.
Vestal partnered with Brewer Science to design and deliver a high-performance manufacturing facility in Vichy, Missouri, supporting the production of advanced materials used in microelectronic applications. The facility combines manufacturing, laboratory, warehouse, and office spaces within a highly controlled environment designed for precision operations and long-term scalability.
Vestal provided architecture and engineering services for a bulk starch unloading and delivery system designed to support high-volume food and beverage manufacturing operations. The project included large-scale storage, unloading, and material handling infrastructure to efficiently receive, store, and distribute bulk starch throughout the facility.
UniFirst partnered with Vestal to develop a 56,500-square-foot industrial laundry facility designed to support high-volume garment processing operations. Delivered through a design-build approach, the facility integrates advanced washing, drying, conveying, and sorting systems with office, welfare, and support spaces to create an efficient and streamlined operation.
TG Missouri partnered with Vestal to deliver a two-phase expansion to its active automotive manufacturing facility. The project added new manufacturing and storage space while integrating complex industrial systems designed to support increased production capacity and long-term operational growth.
Ardagh Group partnered with Vestal to deliver a 54,000-square-foot manufacturing facility expansion supporting the addition of two new aluminum bottle production lines. The project combined building expansion, heavy equipment foundations, and site improvements to increase production capabilities and support long-term operational growth.
Composite Aircraft Surface Manufacturing partnered with Vestal to develop a specialized manufacturing facility designed for the production of composite aircraft components. The facility integrates cleanroom environments, advanced curing systems, and automated quality control technologies to support precision fabrication and stringent aerospace manufacturing requirements.
Brewer Science partnered with Vestal to develop a 40,000-square-foot advanced manufacturing facility on a 10-acre site in Rolla, Missouri. Designed to support semiconductor and specialty coatings production, the facility integrates cleanroom environments, laboratories, warehouse operations, and administrative spaces within a highly controlled manufacturing setting.
Carbolytic Materials Company partnered with Vestal to develop a 30,000-square-foot tire recycling facility designed to convert end-of-life rubber materials into reusable carbon black. Located on a five-acre site, the facility integrates specialized processing systems and supporting infrastructure to promote sustainable manufacturing and resource recovery.
Mississippi Lime Company partnered with Vestal to rebuild a critical rock crusher system at its Missouri facility. The project involved specialized structural and engineering solutions designed to support heavy-duty crushing operations while addressing the demanding seismic and operational requirements of an active industrial environment.
Buzzi Unicem partnered with Vestal to execute a major dust collection system upgrade at its cement manufacturing facility. The project involved the design and integration of large-scale air handling equipment, structural systems, and high-temperature ductwork to enhance environmental performance and support ongoing plant operations.
McCarthy Construction partnered with Vestal to develop a 75,000-square-foot multi-use facility designed to support fleet operations, equipment maintenance, warehouse functions, and administrative activities. Located on a 15-acre greenfield site, the project consolidated critical operational resources into a centralized campus to improve efficiency and support regional construction operations.
This project expanded the facility's bulk cement storage and distribution capabilities through the addition of new storage silos and truck loadout infrastructure. Designed to integrate with existing plant operations, the facility provides reliable storage capacity and efficient truck loading functionality while supporting the continuous movement of materials throughout the production and distribution process.
