Vestal Corporation

ST. CLAIR READINESS CENTER

Wed, 16 Sep 2026 15:19:37 GMT

The St. Clair Readiness Center Renovation revitalizes a historic 18,064-square-foot community facility through comprehensive infrastructure, building system, and interior upgrades. Designed to improve functionality, efficiency, and long-term performance, the project preserves a longstanding civic asset while modernizing the space to meet current accessibility, energy, and operational standards.

CLIENT

State of Missouri

LOCATION

St. Clair, MO

SIZE

18,074 sq ft

Vestal provided design and engineering services for the renovation of the St. Clair Readiness Center, including replacement of the facility's roofing system, masonry repairs, exterior door upgrades, and parking lot reconstruction with future expansion considerations. Mechanical and plumbing improvements include a complete HVAC modernization, tankless water heater installation, and a new water softener system. Interior renovations encompass classrooms, administrative offices, the commercial kitchen, and ADA-compliant restroom facilities. Additional project elements include hazardous material assessment, sewer line investigations, energy-efficiency upgrades, and installation of a backup generator to support emergency operations.

scope of work:

Comprehensive renovation and infrastructure improvements modernizing the facility's building systems, interior spaces, and site amenities.

Services Provided:

The renovation significantly improves facility readiness, occupant comfort, and operational efficiency for all personnel for this facility. By modernizing critical infrastructure and enhancing accessibility, the project creates a safer, more functional environment while preserving an important community asset. The addition of emergency power capabilities strengthens the Readiness Center's role as a regional response and shelter facility during disasters, ensuring reliable support for community emergency operations.

Project impact

MODERNIZING INFRASTRUCTURE FOR LONG-TERM PERFORMACE

DRIVING SAFETY AND QUALITY FORWARD: MIKE SHORT PROMOTED TO SAFETY MANAGER

Fri, 11 Sep 2026 19:58:30 GMT

A t Vestal Corporation, safety and quality are fundamental to everything we do. They are not simply requirements of our projects but core principles that guide how we serve our clients, partners, and employees. As part of our ongoing commitment to maintaining the highest standards across all operations, we are proud to announce the promotion of Mike Short to Safety Manager while he also excels his role as a Project Coordinator here at Vestal.

Mike's dedication to fostering safe work environments, driving continuous improvement, and supporting project teams has made him a valued leader within Vestal. Throughout his career with the company, he has consistently demonstrated a proactive approach to safety management while reinforcing the quality-focused culture that helps define our success.

A Proven Leader in Safety

Safety is more than compliance at Vestal. It is a mindset that influences every phase of project execution, from planning and design through construction and commissioning. Mike has played an important role in supporting this philosophy by promoting accountability, developing strong safety practices, and helping teams identify and mitigate risks before they become incidents. His ability to build relationships across departments and engage employees at all levels has helped strengthen Vestal's safety culture. By emphasizing education, communication, and continuous improvement, Mike has contributed to creating environments where employees can perform their work confidently and safely.

Supporting Quality Through Safety

Vestal's commitment to quality and safety go hand in hand. High-quality project delivery requires disciplined processes, consistent standards, and a workforce empowered to make safety-focused decisions. In his new role as Safety Manager, Mike will continue to support initiatives that enhance both project performance and workplace safety. His leadership will be instrumental in ensuring that safety remains integrated into every aspect of our operations while supporting the quality expectations our clients have come to trust.

Looking Ahead

As Vestal continues to grow and expand its services, maintaining a strong safety culture remains a top priority. Mike's experience, leadership, and commitment to continuous improvement position him well to help lead our safety efforts into the future.

Please join us in congratulating Mike on this well-deserved promotion. We look forward to the positive impact he will continue to make as Safety Manager and the leadership he will bring in advancing Vestal's commitment to safety, quality, and operational excellence.

Strengthening Our Commitment to Safety, Quality, and Operational Excellence

VESTAL RANKS IN THE TOP 400 BUILDING DESIGN FIRMS FOR 2026

Fri, 28 Aug 2026 16:35:53 GMT

Vestal Corporation has been named to Building Design+Construction's Top 400 Building Design Firms for 2026, earning recognition among the largest architecture and engineering firms serving the building industry across North America. The annual ranking is part of BD+C's renowned Giants 400 Report, which evaluates firms based on building-related design revenue across commercial, institutional, industrial, and multifamily sectors.

The recognition reflects the diverse range of projects Vestal supports throughout the facility lifecycle, from early planning and architecture through engineering, project management, and design-build execution.

Over the past year, Vestal has continued to support projects across food and beverage, industrial manufacturing, consumer packaged goods, life sciences, and other markets throughout North America. Inclusion in the Top 400 highlights the company's ability to serve clients across multiple industries while maintaining a consistent focus on quality, innovation, and long-term partnerships.

As Vestal continues to grow, this recognition serves as another milestone in the company's ongoing commitment to helping clients solve complex facility challenges and achieve their business objectives.

Thank you to our employees, clients, and partners who continue to make achievements like this possible.

Check out the article:

VESTAL RANKS IN THE TOP 40 ENGINEERING ARCHITECTURE FIRMS

Thu, 27 Aug 2026 20:54:49 GMT

We are proud to announce that Vestal Corporation has been recognized among the Top 40 Engineering-Architecture Firms in the United States for 2026 by Building Design+Construction as part of its prestigious Giants 400 Report, earning the #37 ranking nationwide. This marks the second consecutive year Vestal has been included among the nation's leading engineering-architecture firms and reflects our continued growth, technical expertise, and commitment to delivering exceptional results for our clients.

The Giants 400 Report is one of the AEC industry's most respected rankings, recognizing top-performing firms across architecture, engineering, construction, and design-build disciplines. Being named among the Top 40 Engineering-Architecture Firms places Vestal alongside some of the most accomplished organizations in the country and highlights the strength of our integrated approach to project delivery.

This achievement is a direct reflection of the talent, dedication, and hard work of our employees across every office and discipline. From architects and engineers to project managers and support teams, our people continue to provide innovative, high-quality solutions that help clients successfully plan, design, and execute complex projects across a variety of industries.

Thank you to our entire team for helping make this recognition possible, and congratulations on another outstanding accomplishment.

Check out the article:

MCCARTHY'S ST. LOUIS SOLUTIONS CENTER

Mon, 24 Aug 2026 18:14:30 GMT

Vestal is providing design services for McCarthy’s new St. Louis Solutions Center in Maryland Heights, Missouri. The facility includes administrative office space, a maintenance equipment shop, warehouse space and areas for team training. The flexible facility is designed to support equipment management, logistics, workforce development and future expansion.

CLIENT

McCarthy Building Companies, Inc

LOCATION

Maryland Heights, MO

SIZE

17-acre sit l 66,400 sq. ft. building

Vestal is providing multidisciplinary design services for McCarthy’s new St. Louis Solutions Center in Maryland Heights, Missouri. The facility will centralize equipment maintenance, fabrication, storage, office functions and site operations, creating a modern campus designed to support regional growth and operational efficiency.

scope of work:

Enhancing operational efficiency through purpose-built facility design.

Services Provided:

The new facility will enhance McCarthy’s ability to maintain, store, deploy and manage equipment across its Central Region operations while providing space for workforce development, hands-on training, prefabrication and self-perform operations. By consolidating critical operational resources, the project will help streamline McCarthy’s delivery of construction services across its 30-state Central Region.

Project impact

SUPPORTING GROWTH, INNOVATION AND WORKFORCE DEVELOPMENT

HEAVY ROLLING MILL FACILITY

Wed, 19 Aug 2026 18:40:45 GMT

Vestal provided architecture and engineering services for the modernization and expansion of a heavy rolling mill facility. The project included significant upgrades to manufacturing operations, supporting increased production capacity, operational efficiency, and long-term growth objectives.

CLIENT

Confidential

LOCATION

East Alton, IL

SIZE

400,000 sq ft

The project includes new casting facilities, hot rolling and milling operations, cold rolling capabilities, automated high-bay storage, overhead crane systems, utility infrastructure, equipment foundations, and supporting facility improvements. The work is being executed within an active manufacturing environment, requiring careful planning, coordination, and phased implementation to maintain ongoing plant operations throughout construction.

scope of work:

Vestal is providing engineering and design support for multiple phases of a major rolling mill modernization project.

Services Provided:

The new rolling mill and facility improvements will significantly expand manufacturing capabilities while strengthening domestic production critical to electric vehicles, EV charging infrastructure, renewable energy systems, and other emerging technologies.

Project impact

SUPPORTING THE FUTURE OF HEAVY INDUSTRIAL MANUFACTURING

Beyond increasing production capacity and product quality, the investment reinforces the major manufacturing hub supports long-term economic growth, job creation, and sustainable industrial development in the region.

progress updates

VESTAL RANKS IN THE ENR TOP 225 INTERNATIONAL FIRMS

Tue, 18 Aug 2026 20:16:43 GMT

Vestal Corporation is proud to announce its inclusion on Engineering News-Record's (ENR) Top 225 International Design Firms list for 2026. This annual ranking recognizes firms that have demonstrated excellence in providing design services beyond their home countries and highlights organizations making a significant impact in the global marketplace.

As Vestal continues expanding its international presence, particularly through its operations in Mexico and support of clients across North America, this recognition reflects our commitment to delivering innovative engineering, architecture, and consulting solutions wherever our clients need us.

ENR's 2026 rankings highlighted the growing demand for engineering and design expertise worldwide, driven in part by continued investments in advanced manufacturing, technology infrastructure, and mission-critical facilities. The publication noted that global design revenue among ranked firms increased significantly in 2025, underscoring the expanding role of design professionals in meeting evolving industry needs.

This achievement would not be possible without the dedication of our employees and the trust of our clients and partners.

We are honored to be recognized among ENR's Top 225 International Design Firms and look forward to continuing our growth and service to clients across the globe.

Read ENR's full article,"2026 ENR Top 225 International Design Firms: AI Boom Lifts Global Design Needs," here:

A FAIRWELL TO OUR 2026 SUMMER INTERNS

Tue, 18 Aug 2026 13:29:32 GMT

As summer comes to a close, we want to extend our gratitude and best wishes to the talented interns who spent their summer with Vestal Corporation.

Over the past few months, our interns have contributed to meaningful projects, collaborated with teams across disciplines, and gained valuable hands-on experience in engineering, architecture, and design. Their curiosity, enthusiasm, and willingness to learn have made a lasting impact on our organization.

Beyond project work, our interns embraced opportunities to build connections, engage in professional development, and participate in company initiatives, including this year's Vestal Cares Intern FUNdraiser, Dime Dash for Dogs. Their leadership and involvement helped make this year's program a success both inside and outside the workplace.

Thank you for your hard work, dedication, and positive energy throughout the summer. We wish each of you continued success in your academic and professional journeys.

From all of us at Vestal Corporation, thank you for an incredible summer and best of luck in your next chapter!

VESTAL CARES INTERN FUNDRAISER SUPPORTS LOCAL ANIMAL SHELTERS

Fri, 14 Aug 2026 19:22:15 GMT

The 2026 Vestal Cares Intern FUNdraiser, Dime Dash for Dogs, brought employees together across multiple offices for a fun and meaningful competition benefiting local animal rescue organizations.

Throughout the campaign, team members participated in a friendly office challenge and supported a shared goal of helping animals in need.

This year's fundraiser benefited Five Acres Animal Shelter and God's Dogs Rescue, two organizations dedicated to providing care, shelter, and second chances for animals awaiting their forever homes. Proceeds from the campaign will help support essential needs such as food, medical care, and daily shelter operations.

The success of the fundraiser would not have been possible without the dedication of our interns and everyone who contributed to the cause.

Thank you to everyone who participated and supported Dime Dash for Dogs!

BREWER SCIENCE HIGH VOLUME MANUFACTURING FACILITY

Wed, 05 Aug 2026 18:58:29 GMT

Vestal partnered with Brewer Science to design and deliver a high-performance manufacturing facility in Vichy, Missouri, supporting the production of advanced materials used in microelectronic applications. The facility combines manufacturing, laboratory, warehouse, and office spaces within a highly controlled environment designed for precision operations and long-term scalability.

CLIENT

Brewers Science

LOCATION

Vichy, MO

SIZE

24,000 sq ft

The project included the design of manufacturing areas, cleanroom environments, laboratory spaces, offices, warehouse operations, and supporting infrastructure. Advanced building systems, including geothermal heating and cooling and specialized environmental controls, were integrated to support precision manufacturing requirements and operational efficiency.

scope of work:

Vestal provided engineering and design support for a high-volume manufacturing facility.

Services Provided:

The completed facility provides Brewer Science with a modern manufacturing environment capable of supporting the stringent requirements of advanced material production. Integrated cleanroom technologies and high-performance building systems enhance operational efficiency, maintain precise environmental conditions, and provide a scalable platform for future growth.

Project impact

ENABLING ADVANCED MAUFACUTRING THROUGH PRECISION FACILITY DESIGN

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ZIEMANN HOLVRIEKA BULK STARCH UNLOADING & DELIVERY SYSTEM

Tue, 04 Aug 2026 20:00:57 GMT

Vestal provided architecture and engineering services for a bulk starch unloading and delivery system designed to support high-volume food and beverage manufacturing operations. The project included large-scale storage, unloading, and material handling infrastructure to efficiently receive, store, and distribute bulk starch throughout the facility.

CLIENT

Ziemann Holvrieka

LOCATION

Nava, Mexico

SIZE

18, 59-metric-ton silos & more

The project included eighteen storage silos, a rail canopy with six unloading stations, two bulk tank unloading stations, multiple service buildings, and a 10-story elevator tower, along with the supporting infrastructure required for material handling and distribution.

scope of work:

Vestal provided engineering and design services for a bulk starch unloading, storage, and delivery system supporting high-capacity manufacturing operations.

Services Provided:

The completed system provides reliable bulk starch receiving, storage, and delivery capabilities, improving operational efficiency while supporting high-volume production demands. With more than 1,060 metric tons of storage capacity, the facility is positioned to support both current operations and future growth.

Project impact

ENHANCING BULK MATERIAL STORAGE AND HANDLING EFFICIENCY

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UNIFIRST INDUSTRIAL LAUNDRY FACILITY

Mon, 03 Aug 2026 20:10:21 GMT

UniFirst partnered with Vestal to develop a 56,500-square-foot industrial laundry facility designed to support high-volume garment processing operations. Delivered through a design-build approach, the facility integrates advanced washing, drying, conveying, and sorting systems with office, welfare, and support spaces to create an efficient and streamlined operation.

CLIENT

Unifirst

LOCATION

Louisville, Kentucky

SIZE

56,500 sq ft

The project included industrial washing and drying equipment, a steaming tunnel system, overhead garment conveying and sorting systems, mezzanine space, offices, locker rooms, welfare areas, and shipping and receiving operations. Vestal coordinated process equipment, structural systems, and building infrastructure to optimize workflow and operational efficiency.

scope of work:

Vestal provided architecture and engineering services for a industrial laundry facility supporting high-throughput garment processing operations.

Services Provided:

The completed facility supports efficient, high-volume laundry operations through streamlined material flow, integrated processing systems, and employee-focused support spaces. Vestal's design-build approach helped create a facility optimized for long-term performance, productivity, and operational growth.

Project impact

ENHANCING EFFICIENCY THROUGH INTEGRATED FACILITY DESIGN

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TG MISSOURI CORPORAITON (TOYODA) MANUFACTURING FACILITY ADDITION

Sun, 02 Aug 2026 20:21:44 GMT

TG Missouri partnered with Vestal to deliver a two-phase expansion to its active automotive manufacturing facility. The project added new manufacturing and storage space while integrating complex industrial systems designed to support increased production capacity and long-term operational growth.

CLIENT

TG Missouri

LOCATION

Perryville, Missouri

SIZE

100,000 sq ft

The project included a 50,000-square-foot pre-engineered storage building and a 50,000-square-foot structural steel manufacturing building. Additional scope included process piping, equipment foundations, paint booths, ventilation systems, electrical and fire protection systems, explosion-proof areas, and employee welfare spaces, all coordinated within an active production environment.

scope of work:

Vestal provided architecture and engineering services for a 100,000-square-foot expansion of an operational automotive manufacturing facility.

Services Provided:

The completed expansion increased production capacity while enhancing safety, process efficiency, and manufacturing flexibility. Vestal's integrated engineering approach delivered scalable infrastructure and specialized industrial systems that support continued growth within a high-performance automotive manufacturing environment.

Project impact

EXPANDING MANUFACTURING CAPACITY AND OPERATIONAL FLEXIBILITY

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ARDAGH GROUP CAN PLANT EXPANSION

Sat, 01 Aug 2026 20:52:08 GMT

Ardagh Group partnered with Vestal to deliver a 54,000-square-foot manufacturing facility expansion supporting the addition of two new aluminum bottle production lines. The project combined building expansion, heavy equipment foundations, and site improvements to increase production capabilities and support long-term operational growth.

CLIENT

Ardagh Group

LOCATION

Winston, North Carlonia

SIZE

54,000 sq ft

The project included two new aluminum bottle production lines, heavy equipment foundations, eight new dock doors, extensive site civil improvements, and multiple large retaining walls. Vestal coordinated the facility and site design to support efficient operations within an active industrial environment.

scope of work:

Vestal provided integrated architecture and engineering services for a manufacturing expansion supporting new aluminum bottle production operations.

Services Provided:

The completed expansion enhanced manufacturing capacity while improving material flow, shipping capabilities, and site functionality. Vestal's integrated design approach delivered scalable infrastructure that supports ongoing growth and advanced aluminum bottle production operations.

Project impact

INCREASING PRODUCTION CAPACITY AND OPERATIONAL EFFICIENCY

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ELANTAS PDG, INC. LOBBY RENOVAITON & SECURITY UPGRADE

Fri, 31 Jul 2026 21:02:50 GMT

Elantas PDG partnered with Vestal to transform its main entrance lobby into a modern, secure, and welcoming environment that reflects the company's industrial manufacturing operations. The renovation combined architectural and interior design solutions to enhance security, improve functionality, and create a stronger first impression for employees and visitors.

CLIENT

Elantas PDG, Inc.

LOCATION

St. Louis, Missouri

The project included the installation of a glass and steel partition system, new flooring and wall finishes, stair upgrades, and HVAC improvements. The redesigned space balances security, visibility, and aesthetics while reinforcing the industrial character of the adjacent manufacturing facility.

scope of work:

Vestal provided architectural and interior design services for the renovation and security enhancement of Elantas PDG's main entrance lobby.

Services Provided:

The completed renovation improved facility security while delivering a more modern and professional entry experience. By aligning the lobby's design with the facility's industrial identity, the project enhanced both visitor experience and operational performance.

Project impact

CREATING A SECURE AND WELCOMING FIRST IMPRESSION

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DCS CORPORATION OFFICE & MANUFACTURING FACILITY

Wed, 29 Jul 2026 21:42:37 GMT

DCS Corporation partnered with Vestal to develop a 63,000-square-foot office and manufacturing facility that combines advanced production capabilities with modern workplace environments. The facility integrates high-bay manufacturing space, collaborative offices, training areas, and technical workspaces to support operational efficiency and workforce collaboration

CLIENT

DCS Corporation

LOCATION

Sterling Heights, Michigan

SIZE

63,000 sq ft

The project included high-bay manufacturing areas with overhead crane systems, machine shop and welding spaces, cable assembly production areas, simulation labs, training rooms, conference rooms, scrum spaces, and a 9,000-square-foot mezzanine addition. The design balanced manufacturing requirements with modern office functionality to support technical and engineering teams.

scope of work:

Vestal provided architecture and engineering services for an office and manufacturing facility integrating production, training, and collaborative work environments.

Services Provided:

The completed facility provides DCS Corporation with a unified environment that supports both advanced manufacturing and workforce engagement. By integrating production operations with flexible office, training, and collaboration spaces, the facility enhances efficiency, supports employee interaction, and accommodates long-term growth.

Project impact

INTEGRATING MANUFACTURING AND WORKPLACE INNOVATION

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COMPOSITE AIRCRAFT SURFACE MANUFACTURING COMPOSITE MANUFACTURING FACILITY

Tue, 28 Jul 2026 21:54:40 GMT

Composite Aircraft Surface Manufacturing partnered with Vestal to develop a specialized manufacturing facility designed for the production of composite aircraft components. The facility integrates cleanroom environments, advanced curing systems, and automated quality control technologies to support precision fabrication and stringent aerospace manufacturing requirements.

CLIENT

Composite Aircraft Surface Manufacturing

LOCATION

United States

The project included a Class 10,000 cleanroom for composite lay-up operations, a 14-foot diameter by 60-foot high recessed autoclave for high-temperature and high-pressure curing, and robotic ultrasonic inspection and waterjet trimming systems. Vestal coordinated specialized structural systems, heavy equipment foundations, utilities infrastructure, and manufacturing workflows within a highly controlled production environment.

scope of work:

Vestal provided architecture and engineering services for a composite aircraft manufacturing facility supporting advanced aerospace production and quality control operations.

Services Provided:

The completed facility enhances aerospace manufacturing capabilities through the integration of controlled production environments, advanced automation, and precision quality control systems. Vestal's multidisciplinary design approach created a high-performance facility capable of meeting rigorous aerospace standards while supporting long-term operational growth and efficiency.

Project impact

ADVANCING PRECISION AEROSPACE MANUFACTURING

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BREWER SCIENCE ADVANCED MANUFACTURING FACILITY

Mon, 27 Jul 2026 14:09:33 GMT

Brewer Science partnered with Vestal to develop a 40,000-square-foot advanced manufacturing facility on a 10-acre site in Rolla, Missouri. Designed to support semiconductor and specialty coatings production, the facility integrates cleanroom environments, laboratories, warehouse operations, and administrative spaces within a highly controlled manufacturing setting.

CLIENT

Brewers Science

LOCATION

Vichy, Missouri

SIZE

40,000 sq ft

The project included cleanroom environments, blending and filling systems, laboratory spaces, warehouse operations, and office areas. Vestal coordinated high-hazard solvent handling systems, ventilation requirements, life safety systems, utilities infrastructure, and manufacturing workflows to support precision production and operational safety.

scope of work:

Vestal provided architecture and engineering services for an advanced manufacturing facility supporting cleanroom production, laboratory operations, and specialty coatings manufacturing.

Services Provided:

The completed facility strengthens Brewer Science's ability to manufacture advanced semiconductor and specialty coating products while maintaining strict safety and environmental requirements. Through integrated engineering and design, Vestal delivered a scalable production environment that supports operational efficiency, cleanroom precision, and future growth.

Project impact

ADVANCING HIGH-PERFORMANCE MANUFACTURING CAPABILITIES

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CARBOLYTIC MATERIALS COMPANY TIRE RECYCLING FACILITY

Sun, 26 Jul 2026 14:20:54 GMT

Carbolytic Materials Company partnered with Vestal to develop a 30,000-square-foot tire recycling facility designed to convert end-of-life rubber materials into reusable carbon black. Located on a five-acre site, the facility integrates specialized processing systems and supporting infrastructure to promote sustainable manufacturing and resource recovery.

CLIENT

Carbolytic Materials Company

LOCATION

Maryville, Missouri

SIZE

30,000 sq ft

The project included process equipment selection, detailed process flow design, site development coordination, and integration of utilities infrastructure required to support tire recycling operations. The facility was designed for efficient material processing and scalable production capacity of up to 30 tons per day.

scope of work:

Vestal provided architecture and engineering services for a tire recycling facility supporting carbon black recovery and sustainable material processing operations.

Services Provided:

The completed facility helps divert waste tires from landfills by transforming end-of-life rubber into valuable reusable carbon black. Through integrated engineering and process design, Vestal delivered a scalable recycling operation that supports environmental responsibility, production efficiency, and long-term growth.

Project impact

ADVANCING SUSTAINABLE MANUFACTURING THROUGH MATERIAL RECOVERY

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MISSISSIPPI LIME COMPANY ROCK CRUSHER REBUILD

Fri, 24 Jul 2026 14:26:41 GMT

Mississippi Lime Company partnered with Vestal to rebuild a critical rock crusher system at its Missouri facility. The project involved specialized structural and engineering solutions designed to support heavy-duty crushing operations while addressing the demanding seismic and operational requirements of an active industrial environment.

CLIENT

Mississippi Lime Company

LOCATION

Missouri

The project included heavy structural steel design, material handling system integration, dust control coordination, and dynamic structural analysis to address operational vibration and seismic loading. Construction activities were carefully phased to allow critical plant operations to continue throughout the upgrade.

scope of work:

Vestal provided structural and engineering services for the reconstruction of a rock crushing system operating within a high-seismic industrial facility.

Services Provided:

The completed rebuild improved the durability and reliability of a vital production system while preparing the facility for long-term operational demands. By addressing complex loading conditions, vibration forces, and seismic requirements, the project delivered a resilient solution capable of supporting continuous industrial processing.

Project impact

STRENGTHENING CRITICAL PROCESSING INFRASTRUCTURE

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BUZZI UNICEM DUST COLLECTION SYSTEM UPGRADE

Thu, 23 Jul 2026 14:39:02 GMT

Buzzi Unicem partnered with Vestal to execute a major dust collection system upgrade at its cement manufacturing facility. The project involved the design and integration of large-scale air handling equipment, structural systems, and high-temperature ductwork to enhance environmental performance and support ongoing plant operations.

CLIENT

Buzzi Unicem

LOCATION

Missouri

The project included a field-erected dust collector, 2,000 HP and 1,250 HP medium-voltage blowers, a foundation for a 250-foot-tall exhaust stack, and high-temperature ductwork ranging from 5 to 10 feet in diameter. Vestal also coordinated the integration of heavy mechanical equipment, structural steel supports, and foundation systems required to support long-term industrial performance.

scope of work:

Vestal provided architecture and engineering services for a comprehensive dust collection system upgrade within an active cement manufacturing environment.

Services Provided:

The upgraded dust collection system enhanced emission control capabilities while strengthening the reliability of critical plant infrastructure. Through coordinated engineering and industrial design, the project delivered a durable solution capable of supporting demanding operating conditions and ongoing manufacturing requirements.

Project impact

IMPROVING ENVIRONMENTAL PERFORMANCE AND SYSTEM RELIABILITY

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MCCARTHY CONSTRUCTION CENTRAL WAREHOUSE & EQUIPMENT YARD

Wed, 22 Jul 2026 15:13:20 GMT

McCarthy Construction partnered with Vestal to develop a 75,000-square-foot multi-use facility designed to support fleet operations, equipment maintenance, warehouse functions, and administrative activities. Located on a 15-acre greenfield site, the project consolidated critical operational resources into a centralized campus to improve efficiency and support regional construction operations.

CLIENT

McCarthy Construciton

LOCATION

St. Louis, Missouri

SIZE

75,000 sq ft

The project included a 12,000-square-foot two-story office complex, a 10,000-square-foot equipment maintenance facility, and a 53,000-square-foot warehouse for tools and consumables. Site development also incorporated approximately nine acres of equipment yard space to support fleet operations, storage, and logistics.

scope of work:

Vestal provided architecture and engineering services for a centralized warehouse, equipment maintenance, and fleet operations facility supporting regional construction activities.

Services Provided:

The completed facility brings equipment storage, maintenance functions, warehouse operations, and administrative teams together within a single operations hub. By streamlining logistics, circulation, and workflow, the facility enhances operational capacity while supporting McCarthy Construction's continued growth throughout the region.

Project impact

CENTRALIZING OPERATIONS TO IMPROVE EFFICIENCY

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WORLD CUP LUNCH BRINGS TEAMS TOGETHER

Mon, 20 Jul 2026 16:40:03 GMT

A LUNCHTIME CELEBRATION INSPIRED BY THE WORLD'S BIGGEST TOURNAMENT

Our teams across all three office locations recently gathered for a World Cup-themed lunch. The event was a great opportunity to take a break, enjoy a meal together, and connect with coworkers. The World Cup has a unique way of bringing people together around a shared interest, and our lunch was no different. It was a fun afternoon filled with good food, conversation, and a little friendly soccer discussion. Thanks to everyone who joined and helped make the event a success.

WASTE CONNECTIONS SUSTAINABILITY & URBAN AGRICULTURE CAMPUS

Mon, 20 Jul 2026 15:21:51 GMT

Waste Connections partnered with Vestal to develop a five-acre sustainability and urban agriculture campus focused on environmental stewardship, renewable resources, and community engagement. Designed in collaboration with the City of Maryland Heights, the campus combines educational spaces, urban agriculture infrastructure, and Net Zero greenhouse facilities to create a hands-on learning environment for the community.

CLIENT

Waste Connections

LOCATION

Maryland Heights, MO

SIZE

5 acres

The project includes two Net Zero greenhouses, administrative offices, meeting rooms, classroom environments, exhibit spaces, walking trails, and community gathering areas. Site planning and facility design were coordinated to support public engagement, educational programming, and long-term sustainability goals.

scope of work:

Vestal provided integrated architecture and engineering services for a sustainability-focused campus supporting urban agriculture, community education, and renewable resource initiatives.

Services Provided:

The completed campus provides an interactive destination where visitors can explore urban agriculture, renewable resource initiatives, and sustainable practices firsthand. By combining education, research, and community-focused amenities, the project creates lasting opportunities for environmental awareness and public involvement.

Project impact

ENABLING ADVANCED MAUFACUTRING THROUGH PRECISION FACILITY DESIGN

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Punch Walk

Fri, 17 Jul 2026 18:58:16 GMT

OFFICE FIT-OUT: FINAL PUNCH WALK

Vestal recently visited the Heavy Rolling Mill project site for the final punch walk, marking an exciting milestone as the project nears completion. Walking the facility alongside project partners, the team reviewed final details and quality checks, reflecting on the collaboration, expertise, and dedication that brought this project from concept to reality. We’re proud to have played a role in delivering this state-of-the-art facility and look forward to seeing its impact for years to come.

TYSON FOODS TRUCK MAINTENANCE FACILITY

Fri, 17 Jul 2026 15:28:55 GMT

Tyson Foods partnered with Vestal to develop a 31,231-square-foot truck maintenance facility designed to support fleet operations and transportation infrastructure. The two-story facility combines maintenance, administrative, training, and storage functions while providing the flexibility needed to accommodate future operational growth.

CLIENT

Tyson Foods

LOCATION

Pottsville, Pennsylvania

SIZE

31, 231 sq ft

The project included a ten-bay truck maintenance garage, administrative offices, meeting and training rooms, parts storage, secure storage areas, locker rooms, and driver support spaces. The facility was also designed with future expansion capabilities, including provisions for six additional service bays and expanded second-floor office and storage areas.

scope of work:

Vestal provided architecture, engineering, and construction administration services for a truck maintenance facility supporting Tyson Foods' fleet operations and long-term transportation needs.

Services Provided:

The new facility strengthens Tyson Foods' transportation network by improving maintenance operations, supporting fleet reliability, and enhancing workplace efficiency. Designed with scalability in mind, the facility provides the infrastructure needed to accommodate future growth while maintaining safe and effective fleet support operations.

Project impact

BUILDING CAPACITY FOR FUTURE FLEET GROWTH

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TYSON FOODS FREEZER WAREHOUSE EXPANSION

Sun, 12 Jul 2026 20:36:03 GMT

Vestal Corporation provided FEL 1 through FEL 3 (35% design) architecture and engineering services for a 54,720-square-foot freezer warehouse expansion at Tyson Foods’ prepared foods facility in Sedalia, Missouri. The project included new cold storage infrastructure, a poultry holding building, utility upgrades, demolition of existing freezer facilities, and major site circulation improvements.

CLIENT

Tyson Foods

LOCATION

Sedalia, MO

SIZE

54,720 sq ft

Designed a new freezer warehouse and poultry holding building, upgraded poultry cooling and heating systems, demolished the existing spiral freezer building, and implemented site improvements including a creek bridge crossing, new scale house, expanded parking areas, and reconfigured truck and employee access routes.

scope of work:

Vestal developed the design strategy and infrastructure improvements needed to support expanded freezer storage and site operations.

Services Provided:

Vestal’s FEL-driven approach provided a clear path forward for capital planning, site reconfiguration, and long-term production growth, supporting improved traffic management, operational efficiency, and scalable infrastructure within an active industrial environment.

Project impact

IMPROVING CAPACITY, LOGISITICS, AND OPERATIONAL EFFICIENCY

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NESTLE USA FOOD PRODUCTION FACILITY EXPANSION

Fri, 10 Jul 2026 21:23:16 GMT

Vestal Corporation provided integrated architecture and engineering services to support food production expansion and infrastructure improvements within Nestlé USA’s manufacturing operations. The project included production line expansion, process system integration, utility upgrades, and logistics enhancements designed to improve operational performance and support future growth.

CLIENT

Nestle USA

LOCATION

Anderson, Indiana

The project included coordination of food processing systems, packaging operations, and material handling equipment, along with upgrades to steam, water, wastewater, and electrical systems. Design solutions emphasized sanitary standards, operational efficiency, and long-term scalability within an active manufacturing environment.

scope of work:

Vestal integrated new production capabilities while modernizing critical facility infrastructure.

Services Provided:

Enhanced utilities infrastructure, improved process integration, and strengthened facility performance positioned the site for sustained growth while maintaining Nestlé USA’s food safety and quality standards.

Project impact

INCREASING CAPACITY WHITE IMPROVING SYSTEM RELIABILITY

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ASH GROVE STORAGE AND TRUCK LOADOUT

Wed, 08 Jul 2026 15:45:53 GMT

This project expanded the facility's bulk cement storage and distribution capabilities through the addition of new storage silos and truck loadout infrastructure. Designed to integrate with existing plant operations, the facility provides reliable storage capacity and efficient truck loading functionality while supporting the continuous movement of materials throughout the production and distribution process.

CLIENT

Ash Grove Cement

LOCATION

Waco, Texas

Vestal provided integrated civil, structural, mechanical, and electrical engineering services, along with construction administration, for a cement storage and truck loadout facility at Ash Grove Cement's Waco plant. The project included the detailed design of two 23-foot-diameter, 50-foot-tall cement storage bins, supporting structural steel systems, and drilled-shaft foundations to support material storage, handling, and loadout operations.

scope of work:

Delivered multidisciplinary design services for new cement storage infrastructure and loadout operations at an active cement plant.

Services Provided:

The completed improvements enhanced the plant's ability to store and distribute cement efficiently while supporting dependable loadout operations. The new infrastructure increased operational flexibility, improved material handling performance, and provided capacity to support ongoing production and customer delivery requirements.

Project impact

SUPPORTING RELIABLE STORAGE & TRUCK LOADING OPERATIONS

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Partner with Vestal to plan, design, and deliver complex facilities with confidence.

PEPSICO NORTH AMERICA BEVERAGE PRODUCTION & INFRASTRUCTURE EXPANSION

Tue, 07 Jul 2026 13:26:10 GMT

Vestal Corporation provided integrated architecture and engineering services to support beverage production expansion and infrastructure improvements within PepsiCo North America’s manufacturing operations. The project included high-speed production systems, packaging integration, and utility upgrades designed to improve facility performance and support future growth.

CLIENT

PepsiCo North America

LOCATION

Stone Mountain, Georgia

The project included coordination of high-speed production lines, packaging and material handling systems, and upgrades to water, wastewater, cooling, compressed air, and power distribution systems. Design solutions focused on improving efficiency, reliability, and operational flexibility while maintaining active production.

scope of work:

Vestal integrated expanded beverage production capabilities with critical infrastructure improvements to support ongoing operations.

Services Provided:

Enhanced utility systems, improved operational efficiency, and optimized production support systems positioned the facility to meet evolving manufacturing demands while maintaining operational continuity.

Project impact

INCREASING PRODUCTION CAPACITY WHILE STRENGTHENING INFRASTRUCUTRE PERFORMACE & PROCESS RELIABILITY

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Partner with Vestal to plan, design, and deliver complex facilities with confidence.

EVERGRAIN INGREDIENTS COMPANY PROTEIN & GRAIN INGREDIENT FACILITY

Mon, 06 Jul 2026 13:34:40 GMT

Vestal Corporation provided integrated architecture and engineering services for the development of a grain-based protein ingredients facility supporting EverGrain Ingredients Company’s sustainable production model. The project focused on converting brewing byproducts into high-value plant-based protein ingredients through advanced processing, separation, and material handling systems.

CLIENT

Evergrain Ingredients Company

LOCATION

St. Louis, Missouri

The project included integration of ingredient extraction and separation processes, drying and material handling systems, bulk storage and packaging operations, utilities infrastructure, and water and wastewater coordination within a complex industrial environment.

scope of work:

Vestal developed the process and infrastructure systems required to transform brewing byproducts into market-ready protein ingredients.

Services Provided:

By converting brewing byproducts into high-value protein ingredients, the project improved resource utilization, supported circular manufacturing practices, enhanced operational efficiency, and positioned EverGrain for long-term growth in the evolving food and beverage market.

Project impact

ADVANCED SUSTAINABLE MANUFACTURING WHILE CREATING SCALABE PRODUCTION CAPABILITES

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Partner with Vestal to plan, design, and deliver complex facilities with confidence.

BEAM SUNTORY BOOKER NOE DISTILLERY

Sun, 05 Jul 2026 13:43:13 GMT

Vestal Corporation provided integrated architecture and engineering services to support expansion and infrastructure improvements at Beam Suntory’s Booker Noe Distillery. The project focused on increasing bourbon production capacity while enhancing process systems, utilities infrastructure, and overall operational efficiency within an active distilling environment.

CLIENT

Beam Suntory

LOCATION

Loretto, Kentucky

The project included coordination of distillation equipment, mash cooking and fermentation systems, tank storage infrastructure, and upgrades to steam, water, wastewater, and power distribution systems. Design and construction activities were carefully phased to maintain continuous operations throughout implementation.

scope of work:

Vestal integrated expanded distillation capabilities with critical utility and infrastructure upgrades to support long-term production growth.

Services Provided:

Enhanced process integration, upgraded utility systems, and scalable infrastructure positioned the distillery to meet growing demand while maintaining operational continuity and supporting the long-term performance standards of Beam Suntory’s bourbon brands.

Project impact

INCREASING BOURBON PRODUCTION CAPACITY WHILE IMPROVING OPERATIONAL RELIABILITY

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Partner with Vestal to plan, design, and deliver complex facilities with confidence.

JOSE CUERVO DISTILLERY INFRASTRUCTURE & PRODUCTION EXPANSION

Thu, 02 Jul 2026 14:26:05 GMT

Vestal Corporation provided integrated architecture and engineering services to support production expansion and infrastructure improvements at an active Jose Cuervo distillery facility. The project focused on enhancing distillation operations while strengthening utilities and site infrastructure to support long-term growth and operational performance.

CLIENT

Jose Cuervo

LOCATION

Mexico

The project included upgrades to agave processing systems, integration of fermentation and distillation equipment, tank farm coordination, packaging system support, and improvements to water supply, wastewater treatment, and power distribution systems. All work was carefully coordinated within an active production environment to maintain ongoing operations.

scope of work:

Vestal integrated expanded distillery production systems with critical utility and infrastructure upgrades to support future capacity growth.

Services Provided:

By aligning production systems, utilities infrastructure, and site development strategies, the project created a more resilient and scalable manufacturing environment that supports continued growth while maintaining operational continuity.

Project impact

IMPROVING PRODUCTION CAPACITY WHILE ENHANCING INFRASTRCUTURE RELIABILITY

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Partner with Vestal to plan, design, and deliver complex facilities with confidence.

PROXIMO SPIRITS DISTILLERY EXPANSION FEASIBILITY STUDY

Wed, 01 Jul 2026 14:43:47 GMT

Vestal Corporation provided FEL 1 through FEL 3 integrated design services for a distillery expansion feasibility study at Proximo Spirits' Black Dirt Distillery in Pine Island, New York. The study evaluated long-term production growth, infrastructure requirements, and site development strategies to support a tenfold increase in distillery capacity.

CLIENT

Proximo Spirits

LOCATION

Pine Island, New York

The feasibility study included analysis and conceptual design for production capacity growth, deep-water well development, wastewater treatment facilities, sustainable power generation concepts, visitor center planning, and site-wide utility and infrastructure systems.

scope of work:

Vestal evaluated the production, utility, and infrastructure requirements needed to support significant long-term expansion of the distillery.

Services Provided:

Vestal's integrated FEL approach helped Proximo Spirits make informed planning decisions, reduce project risk, and develop a comprehensive expansion strategy that positions the Black Dirt Distillery for sustainable long-term growth.

Project impact

ESTABLISHED A STRATEGIC ROADMAP FOR SCALABLE GROWTH AND FUTURE CPAITAL INVESTMENTS

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Partner with Vestal to plan, design, and deliver complex facilities with confidence.

DIAGEO SUSTAINABLE DISTILLERY DEVELOPMENT

Tue, 30 Jun 2026 14:54:59 GMT

Vestal Corporation provided integrated architecture and engineering services for the development of a sustainable distillery facility for Diageo in Mexico. The project focused on combining efficient distilling operations with environmentally responsible infrastructure, supporting long-term operational performance and sustainability objectives.

CLIENT

Diageo

LOCATION

Jalisco, Mexico

The project included planning and design for agave and grain processing systems, crushing, cooking, brewing, fermentation, tank farm and filtration systems, packaging operations, utilities infrastructure, water reclaim systems, wastewater treatment facilities, well water treatment systems, maintenance facilities, and integrated rail services.

scope of work:

Vestal developed integrated production, utility, and environmental systems to support sustainable distillery operations.

Services Provided:

By integrating sustainable technologies across production and infrastructure systems, the project improved environmental performance, enhanced operational efficiency, and positioned the facility for long-term growth under Diageo's global sustainability initiatives.

Project impact

DELIVERING EFFICIENT AND SCALABLE PRODUCTION CAPABILITIES

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Partner with Vestal to plan, design, and deliver complex facilities with confidence.

HERSHEY CHOCOLATE PRODUCTION AND WAREHOUSE

Tue, 30 Jun 2026 14:38:59 GMT

This greenfield development established a new chocolate production and distribution operation designed to support Hershey's manufacturing growth in Mexico. The facility integrates production, packaging, warehousing, logistics, and employee support functions within a single campus, enabling efficient movement of raw materials and finished products while supporting a safe and productive work environment.

CLIENT

Buzzi Unicem USA

LOCATION

Monterrey, Mexico

SIZE

300,000 sq ft

Vestal provided master planning, owner's representative, design management, submittal coordination, cost estimating, and construction administration services for Hershey's greenfield chocolate production and warehouse campus in Monterrey. The project included a 300,000-square-foot manufacturing facility with process, packaging, maintenance, and employee support areas, along with an 85,000-square-foot warehouse featuring receiving and loading docks, a truck shop, truckers' lounge, and employee welfare spaces.

scope of work:

Delivered comprehensive project management services for a new manufacturing and warehouse operation supporting chocolate production and logistics.

Services Provided:

The project expanded Hershey's manufacturing and distribution capabilities through a modern, purpose-built facility designed to support production efficiency, supply chain performance, and future operational growth. By integrating manufacturing, warehousing, and logistics functions, the campus provides a streamlined environment that strengthens product throughput and distribution operations.

Project impact

STRENGTHENED PRODUCTION EFFICIENCY & SUPPLY CHAIN OPERATIONS

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Partner with Vestal to plan, design, and deliver complex facilities with confidence.

MOLSON COORS BREWERY SYSTEMS OPTIMIZATION

Sun, 28 Jun 2026 15:24:32 GMT

Vestal Corporation provided mechanical and electrical engineering services to optimize humidity control, cooling system performance, and environmental consistency within critical production areas at Molson Coors' active brewery facility. The project focused on improving system reliability and operational performance across key brewing and aging processes.

CLIENT

Molson Coors

LOCATION

Trenton, Ohio

The project included evaluation and optimization of the Kathabar system, upgrades to humidity and cooling systems, installation of new pumps, fans, dehumidification equipment, cooling coils, heat exchangers, and piping systems, as well as development of P&IDs and control sequences to support long-term system performance.

scope of work:

Vestal designed and implemented system upgrades to improve environmental control throughout critical brewery operations.

Services Provided:

By resolving humidity and cooling challenges within brewing, fermentation, and aging environments, the project strengthened system performance, improved process control, and supported consistent production conditions within an active brewery operation.

Project impact

ENHACING ENVIRONMENTAL CONSISTENCY AND OPERATIONAL RELIABILITY ACROSS KEY PRODUCTION AREAS

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Partner with Vestal to plan, design, and deliver complex facilities with confidence.

PURINA MILLS RAIL SCALE FACILITY UPGRADE

Fri, 26 Jun 2026 16:11:19 GMT

Vestal Corporation provided engineering and construction administration services for a rail scale facility upgrade at Purina Mills' active industrial site. The project focused on improving weighing accuracy, operational efficiency, and infrastructure performance through the installation of a new certified rail scale system.

CLIENT

Purina Mills

LOCATION

United States

The project included redesign of the existing scale pit, structural modifications, and civil, mechanical, and electrical improvements required for installation and certification of the new rail scale system. The work also involved coordination with certification requirements to ensure compliance and uninterrupted rail operations throughout construction.

scope of work:

Vestal redesigned and upgraded the rail scale infrastructure to support accurate measurement and reliable facility operations.

Services Provided:

By delivering a certified rail scale system and supporting infrastructure improvements, the project helped Purina Mills meet operational requirements, maintain compliance standards, and minimize disruption within an active industrial environment.

Project impact

IMPROVING WEIGHING ACCURACY WHILE EHANCING RAIL OPERATIONS

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Partner with Vestal to plan, design, and deliver complex facilities with confidence.

CONSTELLATION BRANDS BREWERY EXPANSION PHASE I & II

Wed, 24 Jun 2026 16:19:52 GMT

Vestal Corporation provided architecture and engineering services for a multi-phase brewery expansion at Constellation Brands' facility in Obregon, Mexico. The project increased production capacity, expanded packaging capabilities, and upgraded supporting infrastructure while maintaining uninterrupted brewery operations throughout construction.

CLIENT

Constellation Brands

LOCATION

Obregon, Mexico

The project expanded brewery capacity through two phases, increasing production from 3.5 to 8.5 million hectoliters per year in Phase I and from 8.5 to 13.5 million hectoliters per year in Phase II. Scope also included the addition of six new packaging lines and supporting utility and infrastructure upgrades, all carefully coordinated within an active operating facility.

scope of work:

Vestal coordinated a phased brewery expansion that increased production capacity and integrated new packaging and utility systems.

Services Provided:

Vestal's phased execution strategy minimized operational disruption, enhanced facility scalability, and positioned the brewery for long-term growth through expanded manufacturing capacity and improved infrastructure performance.

Project impact

INCREASING PRODUCTION CAPABILITIES WHILE MAINTAINING OPERATIONAL CONTINUITY

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Partner with Vestal to plan, design, and deliver complex facilities with confidence.

CONSTELLATION BRANDS BREWERY EXPANSION

Mon, 22 Jun 2026 20:54:45 GMT

Vestal Corporation served as the Prime Engineer and Overall Design Manager for Constellation Brands' brewery development in Mexicali, Mexico. The project included the planning and design of a 600-acre site with a long-term master plan supporting up to 20 million hectoliters of annual production capacity. The initial phase was designed to deliver 10 million hectoliters per year and represented a major investment in expanding brewing operations and infrastructure.

CLIENT

Constellation Brands

LOCATION

Mexicali, Mexico

SIZE

600 Acres

Vestal provided detailed civil, structural, architectural, mechanical, plumbing, and electrical engineering design services for the brewery campus. The scope included site civil engineering, railway design, process utilities piping design, technical specifications development, site supervision, and multidisciplinary construction coordination. As the overall design manager, Vestal oversaw the integration of civil, structural, mechanical, electrical, and utility systems throughout project execution.

scope of work:

Vestal provided complete engineering design, site development, and construction coordination services for the brewery campus.

Services Provided:

The project established a scalable brewery campus capable of supporting long-term production growth. Through integrated engineering, site planning, and construction coordination, Vestal helped create the infrastructure and facility systems necessary to support efficient operations and future expansion.

Project impact

SUPPORTING FUTURE PRODUCTION GROWTH THROUGH STRATEGIC FACILITY DEVELOPMENT

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Partner with Vestal to plan, design, and deliver complex facilities with confidence.

CONSTELLATION BRANDS GREENFIELD BREWERY DEVELOPMENT

Mon, 22 Jun 2026 16:36:26 GMT

Vestal Corporation provided master planning, architecture, and engineering services for Constellation Brands' Greenfield Brewery Development in Nava, Mexico. The project involved the planning and design of a 900-acre brewery campus capable of producing 30 million hectoliters annually, supported by fully integrated production, utility, logistics, and administrative infrastructure.

CLIENT

Constellation Brands

LOCATION

Nava, Mexico

SIZE

900 Acres

The project included the development of brewing and packaging facilities, a glass plant, wastewater and water treatment systems, an engine house, warehouses, silos, tank farms, administrative buildings, employee welfare facilities, and supporting site infrastructure. Special consideration was given to seismic-resilient design due to the site's location within a high seismic zone.

scope of work:

Vestal planned and designed a fully integrated brewery campus to support high-volume production and long-term operational growth.

Services Provided:

Vestal's integrated planning and engineering approach delivered a resilient production platform capable of supporting high-volume brewing operations while enabling future expansion and addressing the complex environmental and seismic demands of the site.

Project impact

ESTABLISHING HIGH-PERFORMANCE MANUFACTURING FACILITIES FOR LONG-TERM GROWTH

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Partner with Vestal to plan, design, and deliver complex facilities with confidence.

CONSTELLATION BRANDS EMPLOYEE SPORTS AND RECREATION COMPLEX

Thu, 18 Jun 2026 14:09:54 GMT

The Constellation Brands Employee Sports & Recreation Complex was developed as a destination for employee wellness, team engagement, and community interaction. Designed as a multifunctional recreational campus, the facility provides a variety of athletic and social amenities that support organized sports, employee activities, and special events. The thoughtfully planned outdoor environment combines recreation, convenience, and safety, creating an inviting space that promotes health, collaboration, and community connection.

CLIENT

Constellation Brands

LOCATION

Nava, Mexico

SIZE

20 Acres

Vestal provided comprehensive master planning, architectural, interior design, civil, structural, mechanical, electrical, and construction administration services for a 20-acre sports and recreation complex. The development included soccer fields, tennis courts, basketball courts, a running track, locker rooms, restrooms, shower facilities, private-use pavilions, team gathering spaces, field lighting, a snack bar, and perimeter security infrastructure designed to support both employee recreation and community events.

scope of work:

Delivered multidisciplinary design services for a recreational campus supporting employee wellness and community events.

Services Provided:

The complex delivers a dedicated environment for recreation, wellness, and team-building while providing a versatile venue for company and community events. Vestal helped increase employee experience, encouraged active lifestyles, and strengthened engagement both within the workforce and the surrounding community.

Project impact

ENHANCED EMPLOYEE WELLNESS & COMMUNITY ENGAGEMENT

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Partner with Vestal to plan, design, and deliver complex facilities with confidence.

CONSTELLATION BRANDS EXECUTIVE CENTER

Thu, 18 Jun 2026 13:48:40 GMT

The Constellation Brands Executive Center was developed to provide a comfortable, functional, and professionally branded hospitality environment for corporate visitors, leadership, and guests. The facility features 28 guest rooms supported by modern conference rooms, breakout spaces, dining and social areas, and back-of-house operational facilities. Vestal's multidisciplinary team delivered an integrated design solution that balanced operational efficiency with hospitality-driven design, creating a welcoming atmosphere that reflects Constellation Brands' culture while supporting collaboration, training, and executive engagements.

CLIENT

Constellation Brands

LOCATION

Nava, Mexico

Vestal provided comprehensive integrated design services for the renovation and enhancement of Constellation Brands' executive center in Nava, Mexico. The project encompassed architectural, interior design, structural, mechanical, electrical, plumbing, fire protection, and life safety engineering services. The scope included the design of hospitality-focused amenities such as guest accommodations, conference and collaboration spaces, a commercial kitchen, commercial laundry facilities, bar and hospitality areas, as well as HVAC system upgrades, ADA accessibility improvements, and interior branding enhancements to elevate the overall guest experience.

scope of work:

Integrated design services for the renovation and modernization of a corporate executive hospitality center.

Services Provided:

By upgrading critical building systems, improving accessibility, enhancing life safety features, and modernizing interior environments, the project helps support long-term facility performance while improving occupant comfort and guest satisfaction. The result is a versatile hospitality and business facility that strengthens Constellation Brands' ability to host internal and external stakeholders in a professional, brand-aligned setting.

Project impact

IMPROVED OCCUPANT EXPERIENCE THROUGHT MODERN AMENITIES & BUILDING SYSTEMS

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WELCOME OUR 2026 SUMMER INTERNS

Wed, 17 Jun 2026 19:45:05 GMT

FUTURE ENGINEERS MEET REAL-WORLD LEADERSHIP

Vestal is proud to welcome our Summer 2026 intern class, and we are excited to invest in the development of the next generation of engineers and architects. Each year, our internship program is designed to go far beyond day-to-day project exposure. It's an opportunity to build meaningful connections, gain real-world insight, and experience firsthand how collaboration drives success across the AEC industry.

From their first days with us, our interns have been immersed in Vestal’s culture of learning, mentorship, and innovation. We are passionate about equipping emerging professionals with the tools and experiences they need to grow, and we view this program as a critical part of shaping the future of our industry.

A highlight of the summer so far has been a special lunch and discussion with Vestal’s President, where interns had the unique opportunity to hear directly from a leader whose career reflects both deep technical expertise and visionary leadership. During this conversation, interns gained valuable perspective on navigating the AEC industry, not just as engineers and architects, but as future leaders.

The discussion touched on the importance of continuous learning, encouraging interns to actively seek opportunities to expand their technical knowledge throughout their careers. Also speaking to the role of efficiency and the use of lean practices, highlighting how reducing rework and improving processes can significantly impact project success. Beyond the technical aspects, explaining how effective resource management, high-quality execution, and the ability to deliver projects on time and within budget all contribute to the overall profitability and long-term success of an organization.

In addition, our interns participated in a comprehensive session with Vestal’s discipline leads. These conversations provided a rare view of how our teams work together every day. Our leaders shared lessons learned from years of experience, offering guidance on technical excellence, career growth, and the importance of collaboration.

Through these sessions, interns were able to see how every discipline contributes a critical piece to the puzzle, and how true project success depends on seamless coordination between teams. They gained a deeper understanding of how engineers and architects rely on one another, integrating their expertise to bring complex projects to life with efficiency, precision, and creativity.

At Vestal, we believe that mentorship and knowledge-sharing are essential to building a stronger industry. Our interns are not only gaining technical experience, but also learning the value of teamwork, communication, and leadership, skills that will serve them well throughout their careers.

We are incredibly excited to support and guide this talented group throughout the summer and look forward to seeing the impact they will make in the future.

Welcome to Vestal, Summer 2026 interns—we’re glad you’re here!

AB INBEV MASTER CRAFT BREWERY EXPANSION

Wed, 17 Jun 2026 18:05:30 GMT

Vestal Corporation provided integrated architecture and engineering services for AB InBev's Master Craft Brewery Expansion in Cartersville, Georgia. The project increased craft and specialty beer production capacity while enhancing process flexibility and integrating new brewing systems within an active manufacturing facility.

CLIENT

AB InBev

LOCATION

Cartersville, Georgia

The project included expansion of fermentation, clarification, processing, and yeast handling systems, modifications to existing tanks to enable multi-functional use, and integration of new brewing equipment within the existing brewery footprint. The Master Craft Brewery Unit was designed to support up to 350,000 barrels of craft beer production capacity and an additional 300,000 barrels dedicated to dry-hopped brands.

scope of work:

Vestal expanded brewing capacity and upgraded process systems to support growing craft and specialty beer production demands.

Services Provided:

Vestal's integrated design approach enabled seamless system integration, minimized disruption to ongoing brewery operations, and created a flexible production platform capable of supporting future growth and evolving product demands.

Project impact

IMPROVING PROCESS FLEXIBILITY AND OPERATIONAL EFFICIENCY

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Partner with Vestal to plan, design, and deliver complex facilities with confidence.

FROM THEORY TO PRACTICE: LEAN CONSTRUCTION AT WORK IN GUADALAJARA

Tue, 19 May 2026 19:33:00 GMT

EXPLORING TAKT PLANNING AND THE LAST PLANNER SYSTEM IN ACTION

The LCI Community of Practice Guadalajara recently hosted a site visit to an industrial warehouse project in Zapopan, Jalisco, providing an insightful and highly valuable experience for everyone involved.

Participants had the opportunity to see Lean Construction principles applied in a real-world setting, with a strong focus on Takt Planning and the Last Planner System (LPS). Observing these tools in action highlighted how collaborative planning, reliable commitments, and a consistent production rhythm can drive improved project performance.

The visit also fostered meaningful knowledge sharing, open dialogue, and hands-on learning, reinforcing the importance of bringing Lean concepts from theory into daily construction practice.

A big thank you to the host team and all participants for their engagement and willingness to share their experiences. Initiatives like this play a key role in strengthening our learning community and advancing Lean Construction practices across the region.

VESTAL CARES GIVES BACK: FUNDRIVE SUPPORTING SHRINERS CHILDREN'S ST. LOUIS

Wed, 06 May 2026 15:09:22 GMT

TURNING EVERYDAY DONATIONS INTO A MEANINGFUL IMPACT

At Vestal, giving back is a core part of who we are, and our team recently had the opportunity to make a meaningful impact through our first-ever Vestal Cares St. Louis FUNDrive in support of Shriners Children’s St. Louis.

Our employees came together with incredible generosity, donating everyday items to help support a great cause while promoting sustainability through reuse. Across the company, the Vestal team collected 15 boxes of books and media, 28 boxes of household goods, and 58 bags of clothing, shoes, and textiles, demonstrating the collective power of small contributions.

Once the donations were delivered and processed by Saver's, the efforts resulted in a direct contribution to Shriners Children’s St. Louis , helping further their mission of providing specialized pediatric care to children in need. This initiative also helped extend the lifecycle of everyday items—reducing waste and supporting a more sustainable community.

The FUNDrive is a reflection of Vestal’s ongoing commitment to community engagement and making a difference beyond the projects we deliver every day. We are proud of our team for coming together to support such an important organization, and we look forward to continuing to give back through future Vestal Cares initiatives.

VESTAL CONTINUES ITS COMMITMENT TO THE LEAN CONSTRUCTION INSTITUTE TO ADVANCE LEARNING, COLLABORATION, AND PROJECT EXCELLENCE

Wed, 22 Apr 2026 17:24:59 GMT

INVESTING IN EMPLOYEE GROWTH AND EDUCATION

Vestal is a proud member of the Lean Construction Institute (LCI)—an organization that strengthens our ongoing commitment to continuous improvement, collaboration, and delivering exceptional outcomes across the built environment.

LCI is a nationally recognized organization dedicated to transforming the design and construction industry through lean principles, education, and proven tools. As a member, Vestal provides company‑wide access to LCI’s extensive learning resources, training opportunities, and industry knowledge for employees across both Vestal and BIEC. [leanconstruction.org]

APPLYING LEAN PRINCIPLES ACROSS VESTAL

Through LCI, our employees have access to industry‑leading tools and educational resources—ensuring our teams stay aligned, informed, and empowered at every level of the organization. This reinforces how we work today while giving our teams new opportunities to expand their skills and apply lean thinking across design management, project controls, engineering, and construction support services.

At Vestal, we believe our people are our greatest asset. Being a member of LCI provides our teams with direct access to ongoing education and professional development, empowering employees to build deeper expertise and apply lean principles to real project challenges. Our goal is not only to expand technical knowledge, but also to encourage a culture of continuous learning, collaboration, and improvement, from early design decision‑making through construction execution.

By equipping Vestal and BIEC employees with these resources, we are enabling our teams to:

Identify risks earlier
Improve coordination across disciplines
Reduce waste in time, cost, and effort
Deliver greater value to our clients

TOOLS AT OUR DISPOSAL

Unlimited eLearning access
A centralized LCI Member Hub with exclusive guides, templates, workbooks, reports, and real‑world case studies to support implementation on active projects.
Recorded webinars and past LCI Congress presentations, allowing employees to learn from industry experts anytime, anywhere.
Access to LCI events
Opportunities to participate in Communities of Practice, which support peer-to-peer learning, local engagement, and hands‑on application of lean methods
Support for internal training and team development, enabling Vestal to develop lean champions and strengthen lean culture across the organization.

LOOKING AHEAD

Lean construction principles align closely with how Vestal already supports complex and fast‑moving projects. With LCI resources now available company‑wide, our teams are expanding their ability to integrate lean thinking into design management, project controls, document coordination, and overall project governance.

CARDINALS HOME OPENER LUNCH

Mon, 30 Mar 2026 19:13:49 GMT

REDBIRDS, ROOT BEER, AND TEAM SPIRIT: A TRUE OPENING DAY AT ST. LOUIS

This year’s Home Opener gave us the perfect excuse to come together, celebrate the season, and show some love for the city of St. Louis.

As first pitch approached, excitement was high as the Cardinals took on their home opener and delivered a strong showing, securing a 9-7 victory. It was a great start to the season and an even better reason to celebrate!

To get into the ballpark spirit, we enjoyed all the classic game‑day favorites—hot dogs, Cracker Jack®, loaded nachos, and of course, some St. Louis‑made Mr. Fitz's root beer. Nothing says Opening Day quite like ballpark food shared with great company.

The fun didn’t stop there. Our team brought the competition indoors with a Wii Home Run Derby, where bragging rights were on the line and plenty of laughs were had.

Here’s to a winning year ahead! Go Cards! ⚾

WIELAND TOPPING OFF CEREMONY

Mon, 23 Mar 2026 17:41:08 GMT

PROGRESS YOU CAN SEE, PARTNERSHIPS YOU CAN TRUST - CELEBRATING THE TOPPING OFF TOGETHER

Recently, our team gathered to celebrate the topping out of Wieland Group’s Modernization & Expansion Project, an important step toward delivering a new 400,000 sq. ft. rolling mill that will support the next generation of copper and copper‑alloy production.

This milestone reflects the culmination of months of detailed, multi‑discipline design and the seamless coordination between every partner on the project. It’s been a true collaboration with Helmkamp Construction Co., Graycor, and Salas O'Brien as the work transitions from design into construction.

We’d also like to congratulate our design‑build partners for achieving 125,000+ safe work hours with zero lost‑time injuries, an incredible accomplishment and a testament to the safety culture on site.

We’re proud to see our work taking shape in the field and grateful for the teamwork, expertise, and dedication demonstrated by everyone involved.

More exciting progress ahead as the next phase unfolds!

TOP 50 ENGINEERING ARCHITECTURE FIRMS FOR 2025

Thu, 09 Oct 2025 16:10:00 GMT

Vestal Corporation Recognized Among the Top 50 Engineering Architecture Firms in the U.S. for 2025 by Building Design+Construction

We are proud to announce that Vestal Corporation has been named one of the Top 50 Engineering Architecture Firms in the United States for 2025 by Building Design+Construction as part of their prestigious Giants 400 Report . This national ranking highlights the leading firms in the AEC industry based on revenue, innovation, and impact across a wide range of sectors.

This recognition is a testament to the hard work, technical excellence, and unwavering dedication of our talented team. From industrial and food & beverage facilities to complex design-build projects, our engineers, architects, and project managers continue to deliver high-quality, client-focused solutions that drive results.

We are honored to be included among the industry’s top performers and remain committed to pushing boundaries, embracing innovation, and delivering value to our clients and communities.

TOP 300 ARCHITECTURAL FIRMS OF 2025

Tue, 07 Oct 2025 19:22:00 GMT

We’re honored to be recognized on Architectural Record’s Top 300 Architecture Firms in the United States . This achievement reflects the dedication, creativity, and technical excellence of our entire team and organization here at Vestal.

A special thank you to our leaders in Architecture who continue to elevate our work and inspire innovation across every project: Fernando Zabala , Director of Architecture, Karina Arredondo Campos , Intl. Assoc. AIA, Discipline Lead in our Guadalajara office, and Dario Cruz , Co-Office Manager in Guadalajara.

Their leadership and collaboration have been instrumental in driving our architectural vision forward. We are grateful for their contributions and proud to celebrate this milestone together.

*ARCHITECTURAL RECORD SEPT. 2025

DESIGN-BUILD TEAM CHOSEN FOR FACILITY PROVIDING COPPER AND COPPER ALLOYS FOR EV

Fri, 14 Mar 2025 15:44:00 GMT

Wieland, a supplier of copper and copper alloys used in electric vehicles, is building a $500-million manufacturing facility on a tight site in East Alton, Ill.

Rendering courtesy of Wieland

March 13, 2025

Wieland, a supplier of copper and the copper alloys used in electric vehicles, has hired contractors Graycor and Helmkamp Construction Co., as the design-build contractor for construction of a $500-million expansion and modernization of its manufacturing facility in East Alton, Ill.

Vestal Corp. will provide civil, structural, architectural, and building M/E/P design services and Salas O’Brien will provide process engineering design services.

Wieland reports that the modernization will allow increased and improved production of copper and copper alloy components for EVs, EV charging infrastructure and renewable energy production through the installation of a new hot rolling mill.

The multi-phase project will replace Wileand’s existing hot-rolled copper coil production facility that was built in 1916. The new plant will feature hot-mill lines, milling lines, a cold-rolling mill, high-bay storage with automated material handling and overhead cranes.

The project will increase the casting capacity and quality of copper product production at the facility, the company said in a statement. The phased project includes deep foundations to support new casting equipment, an overhead crane for equipment setting, a furnace, a re-cooling system, distribution switchgear, the building’s superstructure, controls, and commissioning. The building structure will have metal siding and roofing over heavy structural steel to support the building and the equipment.

“Construction will occur adjacent to live plant operations and within a very tight site,” the company said in its news release. The team is currently in preconstruction for the plant expansion phase. The project is slated for completion in mid- 2028.

“To accelerate the overall project schedule, the project team is working closely with the major equipment vendors to design and build a facility in parallel with the design and fabrication of the equipment,’ says Steven Crowley, project executive for Graycor. Another challenge of the project will be completing construction as Wieland continues to operate at full capacity using its existing production lines.

“Because the project touches many parts of the facility and all previous green spaces have been or will be consumed with site improvements and structures, our biggest challenge is to safely complete the work while controlling site logistics to allow the facility to maintain high operational capacity,” Crowley adds.

Wieland’s total incentive package from the state includes $231 million in funding through the state’s Reimagining Energy and Vehicles program and other incentives. Wieland is eligible to receive tax benefits totaling $172 million over 30 years through REV. Other benefits include capital funding for infrastructure projects in East Alton, which includes the construction of a new electricity substation, funds for workforce support and additional tax incentives.

Graycor and Helmkamp have been chosen as the design-build contractor for a $500-million expansion of Wieland’s existing Alton, Ill., manufacturing facility

By Annemarie Mannion

SNOW CONES AND SUNSHINE

Wed, 24 Jul 2024 16:02:00 GMT

What a fun-filled afternoon of Snow Cones and Sunshine ☀️Events like these are what make our Vestal community special. They're a chance to connect beyond our desks, celebrate our successes, and build stronger bonds as a team.

WIELAND IS EMBARKING ON A $500M MODERNIZATION AND EXPANSION OF ITS FACILITYIN EAST ALTON, ILLINOIS

Wed, 12 Jun 2024 16:58:00 GMT

OAKBROOK TERRACE, ILLINOIS , June 6, 2024 – One of the world’s leading suppliers of copper and copper alloy solutions, Wieland is embarking on a $500M modernization and expansion of its facility in East Alton, Illinois. Construction has mobilized on the Casting Unit 6 (CU6) project, representing the first stage in this capital investment plan to re-equip, modernize, and expand a facility initially opened in 1916. Wieland selected Graycor Construction Company and Helmkamp Construction Co. as their construction team for the multi-phase project.

“We’re excited to commence the comprehensive modernization and expansion project in East Alton which represents Wieland’s commitment to our long-term perspective and growth initiatives in North America,” said Greg Keown, President of Wieland Rolled Products North America. “With copper having an integral role in the energy transition, this endeavor better positions Wieland as a provider of sustainable solutions for our customer’s ever-changing needs.”

The CU6 project will increase the casting capacity and quality of copper production at the facility. The phased project includes deep foundations to support new casting equipment, an overhead crane for equipment setting, a furnace, a re-cooling system, distribution switchgear, superstructure, controls, and commissioning. The building structure will have metal siding and roofing over heavy structural steel. Construction will occur adjacent to live plant operations and within a very tight site.

The overarching, multi-phase project will replace an existing hot rolling facility in East Alton that is more than 100 years old. The new facility will feature hot mill lines, milling lines, a cold rolling mill, high-bay storage with automated material handling, and overhead cranes.

“Wieland’s investment in East Alton is transformative and highlights the unique industry-leading technical knowledge and abilities of our joint construction team—Graycor and our partner Helmkamp, as well as our design partners Vestal Corporation and Salas O’Brien,” said Brian Feckler, Graycor Construction Company’s Midwest Division General Manager. “We are proud to be Wieland’s design-build partner and look forward to leveraging our 100-plus years of experience and collaborating with the entire team to successfully deliver this significant project.”

Helmkamp President and Owner, Rob Johnes, said, “It gives our team great pride that our 85 years of heavy industrial expertise will be utilized for this project in our own community. We’re looking forward to being a construction partner with Graycor and having a strong project team to help carry out the plans for this exciting project for Wieland.”

For the transformational endeavor, the Graycor I Helmkamp team, as the design-builder, has teamed with Vestal Corporation to provide civil, structural, architectural, and building MEP design services and Salas O’Brien to provide process engineering design services. The collective team is currently in preconstruction for the plant expansion phase.

“We are extremely excited to be a part of the Wieland project team,” said Mark Hubbs, Vice President-Project Development for Vestal. “Vestal has vast experience designing heavy industrial manufacturing facilities; we excel at complex projects and look forward to tackling this large and important project for Wieland.”

“We take pride in being selected to partner with the Wieland team,” said Greg O’Brien, Principal at Salas O’Brien. “Salas O’Brien’s focus is always on providing quality solutions that deliver long-term value, and we are excited to bring our metals process engineering expertise to this transformational project.”

Wieland, Graycor | Helmkamp Begin First Project in $500M Modernization & Expansion

Global copper supplier and solutions firm increases capacity at 100-year-old East Alton Facility

About Wieland

Wieland is one of the world’s leading suppliers of semi-finished copper and copper alloy products. With a global network of more than 80 production sites, service, and trading companies, the company offers a broad product, technology, and service portfolio. From prototype to series production, Wieland develops solutions for automotive, aerospace, electronics, refrigeration, air conditioning, and many other industries. Wieland uses high-performance copper materials to drive the success of its B2B customers in future-oriented fields such as electromobility, connectivity, and urbanization. High technical competence, customer-oriented thinking, and sustainability determine their actions and have been the basis of the company’s success since 1820.

About Graycor Inc.

Graycor Inc. is a leader in managing building and interiors construction projects throughout North America. Graycor combines our local subcontractor and partner relationships with the company’s more than 100 years of national experience in the advanced facilities, cold storage, corporate, cultural/educational, energy transition, food processing, gas infrastructure, living and lodging, logistics and distribution, manufacturing, metals, retail/entertainment and shopping center markets. The combination maximizes Graycor’s capability to provide clients optimal service and product delivery. For more information, visit www.graycor.com .

About Helmkamp

Helmkamp Construction Co. is the builder of choice for professional buyers of construction in Industrial, Building, and Life Science markets, primarily serving corporate clients in the St. Louis metro area. Helmkamp offers pre-construction, construction, and design/build services, as well as out-of-state capabilities. Since 1938, Helmkamp has built relationships based on quality, integrity, and safety leadership. To learn more, visit www.helmkamp.com .

About Vestal Corporation

Vestal Corporation is an international strategic partnering firm providing specialty multi-disciplinary engineering, architecture, and construction consulting services through its Integrated Design approach since 2002. Headquartered in St. Louis, MO with offices in Houston, TX, Obregón, Mexico and Guadalajara, Mexico, Vestal and its team of more than 180 experts have mastered the latest technological design tools and possess expertise in the design of food and beverage, industrial manufacturing, commercial, government, and process wastewater facilities.

About Salas O’Brien

Salas O’Brien is an employee-owned engineering and technical services firm focused on advancing the human experience through the built environment. Our team is engineered for impact, helping clients achieve critical goals, advancing our team members through growth and opportunity, and operating at the center of important global issues, including sustainability and decarbonization. We are a top firm as ranked by Engineering News-Record and Consulting-Specifying Engineer, and we have appeared for over a decade on the Inc. 5000 list of North America’s fastest-growing private companies.

TOP 10 DESIGN FIRM IN MISSOURI

Wed, 29 May 2024 20:23:00 GMT

Engineering News and Record (ENR) magazine has recognized Vestal Corporation as a “Top 10 Design Firm in Missouri” for 2024. We are humbled and grateful for the dedication of our Vestal team members and the trust our client partners have in us to bring their vision to life. This accomplishment would not have been possible without everyone’s efforts! Thank you!

WELCOME 2024 INTERNS!!!!

Wed, 29 May 2024 18:18:00 GMT

It's our favorite time of year, our interns are HERE!

All summer long, Vestal Corporation has the privilege of working with this group of outstanding students from some of the best schools in our region. We are excited to inVest in their futures.

WE MADE THE LIST !!! ENR TOP 500 DESIGN FIRMS

Thu, 09 May 2024 21:53:00 GMT

Vestal Corporation has been listed as one of the 2024 Engineering News-Record’s – TOP 500 DESIGN FIRMS. This is a great achievement for Vestal and a fitting tribute to the hard work, abilities and dedication to excellence put forth by all of our team members. Considering there are over 150,000 design firms in the United States, it is extremely rewarding to be recognized as a 2024 ENR TOP 500 DESIGN FIRM.